Dayna Shields.

Dayna Shields.

Introduction

Dayna Shields explores the use of lattice structures and additive manufacturing to create next-generation protective gear for motocross riders. By combining advanced material optimization with fully customized geometry, the project introduces a helmet and body protection system that improves impact distribution, reduces weight, and enhances comfort for high-performance riding.

Year

2022

Industry

Sports Tech

Scope of work

/

Product Engineering

/

Additive Manufacturing

Timeline

4 months

Introduction

Dayna Shields explores the use of lattice structures and additive manufacturing to create next-generation protective gear for motocross riders. By combining advanced material optimization with fully customized geometry, the project introduces a helmet and body protection system that improves impact distribution, reduces weight, and enhances comfort for high-performance riding.

Year

2022

Industry

Sports Tech

Scope of work

/

Product Engineering

/

Additive Manufacturing

Timeline

4 months

Challenges

Challenges

Traditional protective gear often involves a trade-off between rigidity, weight, and comfort. For high-performance motocross, achieving strong impact protection while maintaining flexibility and ergonomic fit is critical.

By integrating lattice structures generated through parametric design and produced with additive manufacturing, the project enabled a lightweight protection system capable of distributing impact forces efficiently while adapting precisely to the rider’s body.

Final thoughts

Final thoughts

Dayna Shields demonstrates how computational design and additive manufacturing can redefine protective equipment by turning geometry into a functional material.

Through lattice-based structures, the project shows how advanced fabrication techniques can unlock a new generation of lightweight, high-performance safety solutions for extreme sports.

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Have a project in mind?

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© 2025 fabrica® Studio

Let’s talk.

Tell us about your project—whether it’s a website, SEO, or marketing.

Quick response.

If you’re ready to create and collaborate, we’d love to hear from you.

Clear next steps.

After the consultation, we’ll provide you with a detailed plan and timeline.