Hipcare.

Hipcare.

Introduction

Hipcare is a 3D-printed solution for treating hip dysplasia in babies that prioritises comfort and hygiene. Made from lightweight polylactic acid (PLA) with copper particles, it is customised using radiography results, ensuring the correct hip position.

Year

2022

Industry

Medical Device

Scope of work

/

Product Engineering

/

Additive Manufacturing

Timeline

4 months

Introduction

Hipcare is a 3D-printed solution for treating hip dysplasia in babies that prioritises comfort and hygiene. Made from lightweight polylactic acid (PLA) with copper particles, it is customised using radiography results, ensuring the correct hip position.

Year

2022

Industry

Medical Device

Scope of work

/

Product Engineering

/

Additive Manufacturing

Timeline

4 months

Challenges

Challenges

Hip dysplasia affects around 3% of newborns worldwide, often requiring months of immobilization using heavy plaster casts. These casts create major challenges related to hygiene, skin irritation, repeated anaesthesia, and daily care for families.

Hipcare reimagines this treatment through a customized 3D-printed splint made from PLA with copper particles. The lattice structure improves breathability and hygiene, while thermoforming enables a precise fit that ensures proper immobilization during recovery.

Final thoughts

Final thoughts

Hipcare demonstrates how digital fabrication can transform traditional medical treatments by combining customization, advanced materials, and patient-centered design.

The project received strong international recognition, including the Gold Award at the Braun Design Awards, as well as distinctions from Circulathon by SABIC – Healthcare, iF Design Awards (Selected), the ADI Medal, and the European Product Design Awards, highlighting its potential to redefine standards in pediatric orthopedic care.

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digifab®

Have a project in mind?

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© 2025 fabrica® Studio

Let’s talk.

Tell us about your project—whether it’s a website, SEO, or marketing.

Quick response.

If you’re ready to create and collaborate, we’d love to hear from you.

Clear next steps.

After the consultation, we’ll provide you with a detailed plan and timeline.